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Knitting
To meet your orders we select the finest yarns from the most reliable sources and set into motion our 125 machines, all of them fitted with ‘open width’ attachments to avoid the center crease line.
Single and double jersey, plain and jacquard are knitted in Mayer, Terrot, Monarch and Pilloteli machines in fully air-conditioned and partitioned halls. This infrastructure helps us avoid contamination from different fibers and ensures that the prerequisite humidity conditions are provided and remain the same throughout the knitting procedure. Of course not only do we choose the yarn but we also follow it, or rather all 25 tons of fabric that we produce per day. We bar code and record all information that enables us to keep track of every fabric from the beginning till it is stacked and ready to be delivered.
We have the know-how to control its every move, every folding and unfolding.
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Dyeing
The lab dips are processed in our production lab, equipped with a Macbeth 7000A Sprectrophotometer, Mathis laboratory dyeing machines and automatic kitchen (TALOS).
We then check the results in order to create the exact nuance and to achieve the precision that was ordered.
After that we proceed to the main production, which is controlled by a central computer system, Sedomaster and Colormaster. The dyestuffs and the chemicals supplied in the machines are distributed by an automatic color kitchen (ColorService).
Yet we do not only focus on the color nuances of the various fabrics, but also on the quantity that the Sedomaster centrally controls. There are 50 dyeing vessels from Thies, Sclavos, Scholl and Camber in dye-lot sizes from 20 to 900 kgs. The overall dyeing capacity is 35 tons per day.
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Finishing
Our fully trained and experienced staff has the know-how to work from stage one to the final stage where we operate Santex, Monforts (one of which is a 12-chamber stenter), Brueckner, Mario Crosta, Bianco, Fab-Con, Ferraro, Muzzi, Wollenweider, Lafer and Dornier machinery in order to create finishes that range from velvet and peach-skin to mecerizing and singeing.
Specific needs are met with the application of additional treatments, such as durable softeners, moisture management, Teflon®, and different well-being finishes. In this department we are also able to work on 35 tons per day.
Our customers’ range is wide and there are different needs for each and every one of you.
We aim at meeting them all by specializing in tailor-made orders.
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Printing
Inkjet Technology – enables us to print with the finest lines and the smallest details making pattern design virtually limitless. We can print 7000 meters per day of highly intricate designs without any restriction on the number of colors or repeats.
Rotary Printing – enables us to print up to 12 colors cost effectively and produce high quality fabrics with designs in tune with the latest trends. The capacity is 10 tons per day.
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Quality Assurance
We take pride in the technical excellence of our fabrics. To achieve customer satisfaction, we have set up a quality assurance team of highly experienced and qualified technicians in order to raise production procedures to their optimum and control all critical quality variables in production – from step one to the last stage.
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R&D
Fieratex is defined by its customers’ needs. Our research and development department is the core of our business. Our collaboration with external European designers along with the research, the information and the ideas that our creative team daily brings forward, function as a springboard for creating and constantly updating our four main fabric collections.
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